PumpTec_ATLANTA(lr) (click to see photos from PumpTec-2011)

Location:

Hotel Name

Holiday Inn Atlanta (Perimeter/Dunwoody)

Address

4386 Chamblee Dunwoody Road
Atlanta GA 30341 USA

 

Phone: 770-457-6363
Fax: 770-840-7292
Website: www.holidayinn.com/hotels/us/en/atlanta/atlch/hoteldetail

Room Rate

$99 single / $99 double

 

 8th Annual Pumps Theory-and-Hands-on Maintenance and Reliability Conference

 PumpTec-8: Atlanta, GA, September 21-22, 2011

 (followed by the Vibration Institute Learning Session on September 23) 

 

www.PumpConference.com

Sponsored and Organized by Scranton Gillette’s Water & Wastes Digest and the U.S. Technology Center of Pumping Machinery

in consortium with leading pumps’ and pump-related equipment manufacturers and suppliers

 

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(click here to view photos from PumpTec-2011-Atlanta)

(click here to view photos from PumpTec-2010-Atlanta)

(click here to view photos from PumpTec-2010-May-Chicago)

(click here to view photos from PumpTec-2009-Atlanta)

(click here to view photos from PumpTec-2008-Atlanta)

(click here to view photos from PumpTec-2007-Atlanta)

(click here to view photos from PumpTec-2006-Atlanta)

(click here to view photos from PumpTec-2005-Atlanta)

 

Conference for engineering, maintenance, operating and management professionals from: Water and Wastewater municipalities, Power Plants, Chemical Plants, HVAC, Pulp and Paper mills, and General pump-related affiliations.

 

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PUMPS

 

· Training on a variety of pump types, styles and makes

· Technical, lots of hands-on, and busy

· See the pumps at the internals, attend hands-on training sessions

· Assemble pumps, learn pumps troubleshooting methods

· Equipment reliability improvement techniques and life extension

· Efficiency improvements and energy savings methods

· Gain new skills, and leave having gained real knowledge, ready to implement at your facility and in your career

 

Each attendee will receive a Certificate of Attendance and Graduation with 1.6 Continuing Education Units (CEU) to qualify for 16 Professional Development Hours (PDH) needed to fulfill Professional Engineers’ continuing education requirements in many states.

 

Program training is also certified by several agencies, including Georgia Secretary of State Board of Examiners for Certification of Water and Wastewater Treatment Plant Operators with an official Continuing Education Course Number CE-12-0610-NELIK-013112-0001 (12 points); Energy and Environment Cabinet of the Commonwealth of Kentucky Department of Environmental Protection, Course ID #7113 (12 Continuing Education Hours), and other agencies.

 

Program Objective: to provide Plant Maintenance, Reliability and Engineering professionals working with pumps with a “rapid-deployment” -  hands-on training exercises, specifically designed to reinforce pump theory, applications and pump repair and maintenance techniques. Industries involved: power generation, water and wastewater, chemical and petrochemical plants, hydrocarbon processing, paper mills, marine and navy, and general industries. Practical and pragmatic training for a pump novice, and an excellent refresher for the old-timers.

 

Wednesday, September 21

 

8:15 – 8:45 Opening Address:

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 John Eaves, CEO, Fulton County – Energy, Efficiency, and Reliability: Challenges for Our Communities

 Hiram L. Tanner, District of Columbia’s Water and Sewer Authority (WASA, Washington DC) - Keeping It Flowing

 

8:45 – 9:30  Session #1 “End-Suction Centrifugal Pumps”: (Lev Nelik, Pumping Machinery, LLC)

o   Theory and hands-on, re-assembly of single-stage end suction ANSI centrifugal pumps. Learn to read and interpret pump performance curves, head-capacity, efficiency, power, impeller trim effect on performance, affinity laws NPSH, cavitation/recirculation issues. Design features evaluation, applications, troubleshooting methods, hands-on performance testing of two sample pumps operating in parallel mode and plotting performance curves

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9:30 – 10:30  Session #2 “Submersible (wet and dry) Pumps”: (John Ondrejack, Flowserve, Municipal Group, and Glenn House, Carter & Verplanck )

o   Hands-on re-assembly of a submersible pump. Rotor assembly, design variations and effects on reliability

o   wet versus dry types

o   installation pointers and application examples

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10:30 – 11:30  Session #3 “High Pressure Pumps: Centrifugal (multi-stage) versus Reciprocating Considerations”: (Ron Hayes, Torishima Pumps and Bob Guiney, ClydeUnion Pumps)

o   Application and system considerations of selecting centrifugal versus positive displacement pump. Design variations and effects on reliability and energy

o   Horizontally-split, vertically-split multi-stage centrifugals

o   Minimum flow by-pass requirements

o   Boiler Feed applications at power generation plants, refinery and pipeline applications

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11:30 – 1:30 Luncheon with a Tour:  a tour of Fulton County large Wastewater Plant and neighboring DeKalb County Municipality Raw Water Intake Pump Stations. Attendees will enjoy a tour to see the pumps, motors, controls and operation. Fulton and DeKalb new stations are brand new (300 MGD), and the old DeKalb station (190 MGD) provides a good comparison between old and new technologies. These stations are not far from the Conference Site and are on Holcomb Bridge Road and the Chattahoochee River. The original DeKalb pump station was constructed in 1942 to allow DeKalb County to pump raw water from the Chattahoochee River to Scott Candler water plant. This station originally had 3 DeLaval Split case horizontal pumps; later in the early 1970’s three Peerless vertical turbine two stage 1750 HP pumps were added. The new station has many innovations including an automatic sand removal system, dual flow traveling screens and six 2750 HP Goulds Vertical Turbine 60 MGD pumps.  

Organized by the Advisory Committee member, Mr. Merat Zareii, DeKalb County Watershed Management, and Kevin Miller, Fulton County Watershed Management.

 

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1:30 – 3:15 Session #4 “Bearings and Lubrications” (Steve Young, MRC / SKF Bearings and Roy Forson, Imerys Minerals and Michael Litke, Timken Bearings)       

  • Bearing failure modes (skidding, preload, overheating)
  • Lubrication methods (grease, oil, mist)
  • Fits and Clearances: shaft-to-ID, OD-to-housing, balls versus rollers
  • Anti-friction versus hydrodynamic lubrication
  • Fundamentals of Lubrication
  • How lubricants work
  • Additives and what they do
  • Oil Analysis and Interpretation
  • EHL (Elasto-hydrodynamic Lubrication) and why it is important to bearings and gears
  • Synthetic Lubrication
  • Proper lubrication of bearings and couplings
  • Storage and Handling of lubricants

http://www.pumpingmachinery.com/conference_2006/p1%20002.jpg    Sept 09 (105)  

 

3:15 – 5:00 Sessions #5 “Alignment and Vibrations Fundamentals” (Mike Keohane, VibrAlign, and John Visotsky, Chairman of Vibration Institute, Atlanta Chapter)

·        Fundamentals of alignment: straight edge, dial indicators, laser

·        Pumping-to-pump alignment

·        Motor-to-pump alignment

·        Overall vibration level limits versus FFT spectral analysis; interpretation of amplitude-frequency versus amplitude-time wave form

·        Field case examples

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5:00 – 6:30 Reception

 

Thursday,  September 22

 

8:00 – 12:00: Session #6 “Positive Displacement Rotary Pumps” (Jim Brennan, IMO (multiple screw pumps), Colfax Pump Group; Todd Kierstead, Allweiler (Progressing Cavity pumps), Colfax Pump Group); Chad Wunderlich and John Petersen, Viking (Gear pumps) (IDEX Pump Group); Gerald DaBoub, Boerger, LLC (Lobe pumps)

·        3-screw pumps

·        progressing cavity pumps,

·        gear pumps: applications

·        lobe pumps: standard and specialty applications

·        design feature comparison and hands-on assembly work; viscous versus thin-fluid pumping; reliability and troubleshooting procedures

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Luncheon Presentation by Sponsors and Vendors (12:00 – 1:00): (5 minutes each)

1:00 – 2:00 Session #7 "Computational (steady state and transient) Flow Solutions for Complex Real Pumping Systems” Tom Hill, Foster Wheeler

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·        Numerical approximation of pump head versus flow

·        Numerical approximation of pump efficiency versus flow

·        Numerical approximation of pump head versus flow for different specific speeds

·        Numerical approximation of drooping head curve

·        Numerical solution of operating point on monotonically decreasing pump head curve

·        Numerical solution of operating point on drooping pump head curve

·        Numerical solution of pump speed to achieve desired operating condition

·        Changes to pump operating point following power failure

·        Changes to pump operating point following downstream valve closure

·        Comparison of features of hydraulic transient analysis software

 

2:00 – 4:00 Session #8 “Mechanical Seals versus Seal-Less Pumps” Frank Huntington, John Crane Inc., and Bob Courtwright, Eagle Burgmann Industries,

·        Overview of mechanical seals and packings; actual hands-on exercise of setting of a component seal and comparing with a cartridge seal assembly procedures

2:00 pm - 3:00 pm (Frank Huntington, John Crane Inc.) Overview of mechanical seals and packings; actual hands-on exercise of setting of a component seal and comparing with a cartridge seal assembly procedures. Pros and cons versus seal-less: Mag-drive pumps and Canned-motor pumps

 

3:00 pm - 3:15 pm  Break

 

3:15 pm - 4:15 pm (Bob Courtwright, EagleBurgmann) Troubleshooting seal failures, double seals and supply systems, new technologies to avoid dry start failures, proper seal selection including pH and Chlorides, metallurgy, elastomers and face materials, split seal applications.

                       

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To register and for more information: Registration Form

www.PumpConference.com

 

  

 

For technical information, or questions to the Advisory Committee, contact Dr. L. Nelik, P.E., at:

Phone: 770-310-0866

DrPump@PumpingMachinery.com

pumping_machinery
 

 

 


www.PumpingMachinery.com

 

PumpTec-2011 Advisory Committee:

*  Dr. Lev Nelik, P.E., Pumping Machinery, LLC, Pump-Tec Conference Chairman

*  Danny Adams, Flygt Pumps – Submersible Pumps section

*  Michael Bixon, Israeli Electric Power Company (Hevrat Hashmal) – Power Generation section

*  Jim Brennan, (retired) Imo Pump (Colfax Pump Group) – Rotary Screw Pumps section

*  Charlie Cappellino, Goulds Pump – Centrifugal Pumps section

*  Scott Champlin, Pumping Solutions, Inc. – Pump Distributors section

*  Jim Coryell, Inpro Seals – Bearings & Lubrication section

*  Tom Day, Milton Roy – Metering Pumps section

*  Gerald DaBoub, Boerger, LLC – Rotary Pumps section

*  Lori Ditoro, Pumps & Systems Magazine – Media section

*  Rasmus Dorrington, Colonial Pipeline – End User Perspectives

*  John Dunlap, Colonial Pipeline – End User Perspectives

*  Joe Evans, PumpTech, Inc. – Systems Perspective

*  Roy Forson, Imerys Performance Minerals – Bearings & Lubrication

*  Brian Geegan, RuhrPumpen – Vertical and Split Case Pumps section

*  Bob Guiney, Clyde Union Pumps – High Pressure Centrifugal and Resiprocating Pumps section

*  Ron Hayes, Torishima Pumps – Large High Energy Centrifugal Pumps section

*  Tom Hill, Foster Wheeler - Computational Flow Solutions for Complex Real Pumping Systems

*  Frank Huntington, John Crane Inc. - Mechanical Seals

*  Todd Kierstead, Allweiler (Colfax Pump Group) – Progressing Cavity Pumps section

*  Mike Koehane, VibrAlign – Vibrations & Alignment section

*  Jim Langley, Nikkiso Pumps – Seal-less (canned motor) Pumps section

*  John Martin, Safety Consultant – Safety section

*  Woody Nepa, Inpro Seals – Bearings & Lubrication section

*  John Ondrejack, Flowserve - Municipal Pump Applications section

*  Rich Owens, Vogelsang - Rotary Pumps section

*  Dan Pelon, Kontro Pumps (Sundyne Corporation) – Seal-less (mag-drive) Pumps section

*  Pat Prayne, Goulds Pump – Centrifugal Pumps section

*  John Purcell, Roper Pump – Progressing Cavity Pumps section

*  Hiram Tanner, DC WASA – Municipalities, Water and Wastewater Treatment section

*  Harry Urban, Water and Wastewater Digest magazine, Media sector

*  John Visotsky – Vibrations & Alignment section

*  John Waddington, City of Atlanta Water and Waste Water Treatment – Municipal Sector section

*  Chad Wunderlich, Viking Pump (Idex) – Rotary Gear Pumps section

*  Steve Young, MRC/SKF Bearings – Bearings and Lubrication section

*  Merat Zareii, DeKalb County, Atlanta, Municipalities, Water and Wastewater Treatment section

 

 

CONFERENCE SPONSORS (and the list is growing!) – Future of Technology and Innovation:

 

"Everything you need to know about pumps"

 

Thanks to our Sponsors

 

(Click on the logo to go to sponsor web site) 

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Organized and sponsored by

Water & Wastes Digest and Pumping Machinery, LLC